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Complete Production Process

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  • 1. Texturizing

    1. Texturizing

    Texturizing involves processing polyester fibers (POY) without twist by heating, stretching, and false twisting to produce DTY elastic yarn with good bulkiness and high elasticity, meeting different elasticity requirements.

  • 2. Warping

    2. Warping

    Warping involves winding the texturized polyester DTY yarn onto a warp beam according to the total number of warp threads required by the weaving process, for use in weaving.

  • 3. Weaving

    3. Weaving

    A water-jet loom uses a jet of water to pull the weft yarn through the shed. Utilizing the pressure and jet force of the water, friction is generated at the intersection points of the warp and weft threads on the fabric frame, causing the fibers to interweave and form the fabric.

  • 4. Washing

    4. Washing

    The fabric is conveyed by a circulation pump, passing through a 98℃ washing liquid. Propelled by the overflow feeder, it undergoes repeated cycles of high-temperature washing in the transport tube, removing oil stains from the yarn and dirt from the weaving process, allowing the fabric surface to fully shrink and become fluffy.

  • 5. Finishing

    5. Finishing

    The washed fabric is immersed in the corresponding auxiliary agents in the material tank according to different processes. After being uniformly pressed by rollers, it enters the oven. The fabric is dried and set under the influence of high-temperature hot air in the oven. The set fabric has a good hand feel and stable width.

  • 6. Coating

    6. Coating

    The set fabric goes through processes such as slurry dotting, powder sprinkling, baking, and cooling to evenly coat the surface of the fabric with hot melt adhesive powder. The finished product has a hand feel and shrinkage.

  • Why Trust HighTop Quality

    Strict Quality Control throughout Manufacture
  • Professional Team Work

    Innovation Adds Value to Our Products and Your Projects With a powerful R&D team, we own the power to face challenges and bring our creative ideas to the market.
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